Wings: Left & Right Fuel Tanks

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July 10, 2005: (2.0 hrs.)  Today I worked on getting the last few things done on the tank before I put the end ribs on.

Here I am fitting the fuel vent line.  To my surprise, I noticed that I riveted the vent line clip to the aft side of the fuel cap collar instead of the forward side!  Oops.  I went ahead and fabricated a new clip, drilled out the rivet on on the forward edge of the fuel cap collar and riveted the new clip in place.  I then cut the old clip off.

Because I am using flop fuel pick up tubes, I need to fabricate a few items for the inboard bay of the fuel tank that will help prevent the tube from hanging up on anything.

 

Here I have installed a 'anti-hangup' brace on the inside of the access hole.

Hard to see in this picture, but this is the 'anti-rotation' bracket I fabricated for the fuel pickup bulkhead fitting.
On the right edge of this picture is a glimpse of the 'anti-hangup' brace that spans from the first interior rib down to the stiffener bracket.   Also in the picture is the fuel trap door that I fabricated and cleco'd into place.  Next weekend I will hopefully get this tank closed up.
July 17, 2005: (3.5 hrs.)  Getting hard to find time to work on the plane these days.  I have been traveling quite a bit for work, so when I am home, it is hard to justify to Kristy and the kids to be out in the shop.  Anyway, I did manage to get some more tank work done.

 

Here I have completed the installation of the outboard end rib on the left tank.  The rivets for this are applied with the hand squeezer.. Piece of cake.

Next, I moved on to installing the inboard end rib.  This one goes on much the same as the outboard rib.  However, once the rib flanges are riveted into place, the tank angle bracket and reinforcement plate on the leading edge need to installed.  This is a messy job since these rivets need to be set with the rivet gun and bucking bar and there is not a whole lot of room to maneuver.  Anyhow, the parts went together easier than the first tank.
I also installed the fuel line bulk head fitting, fuel pickup tube, BNC fitting, and fuel vent line bulk head fitting. 

 

This is a shot of the inboard bay.

Next up is installation of the fuel senders, and the then this sucker can get closed up.  Unfortunately, I am going out of town on business again this week followed by another week of vacation, so this will not happen for a few weeks.

 

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