Instruments and Systems: Install and Wiring

 

 

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April 25-27, 2008: (8.0 hrs.) 

Built this tray to hold my GPS antennas on the top deck.  I will have fiberglass access panels above these, so they should have no problem with satellite reception.  I also made this tray removable, so if I have to, I can get to stuff below it.

Yes, the GNS 430W antenna is backwards.. I don't know why, but I just bolted it on that way.  I don't think it really matters which direction it faces unless it is external to the aircraft, then aerodynamics would be the reason.

See that big mess of wires!  My next job is to clean that up.

Well, one more minor task before cleaning up the wiring.  I wanted to mount a small LED map light on the pilot side.  I mounted it up on the forward canopy deck.  This unit is adjustable, so I can point it any which way.
OK.  The map light made up the last bit of wiring (I hope), so now on to making things tidy.  This might not look like much, but I spent a good 5 hours lacing up all my wiring.  Some places are very difficult to reach with two hands to tie knots in the black lacing cord.

 

Here is the front right side wiring nice and clean.  Oh, one other thing I did that I do not have a picture of, is I mounted the DB9 connector for the FADEC serial bus.  I put it right below the passenger side stearo and mic jacks.  I will use this to get health information from my FADEC system into my laptop computer for diagnostics.

Right side behind the panel with the fuse bus tray in the closed position.  This is a tight fit, but should work out.

 

That one extra set of wires hanging out the bottom of the picture is for the LED light strip that will go underneath the glare shield.  I can't connect that until I have the top skin riveted on... and that wont be for quite awhile.  I want to leave this open as long as possible.

Front right center.
This is another shot of the right side behind the panel.  Notice there is very little room between the back of the EFIS system and the sub panel.  The harness for the EFIS system is touching the sub-panel.  I was worried about chaffing, so I added the black protective wire cover
Front left center.
Front left
And finally, behind the left side of the panel.  Here too, I added some protective wire cover to the EFIS harness.  I ended up also putting some on the auto pilot harness.
Next I moved onto plumbing the static and pitot lines to the instruments.  Since there was not much room between the back of the instruments and the sub-panel, I decided to run the plumbing on the front side of the sub-panel. 

 

This is behind the passenger side EFIS system.  I ran the static (white) and pitot (green) lines through some grommets I drilled for in the sub-panel.  I also used special quick connect fitting from SafeAir1.  These are really nice and easy to use.  They are smaller than the typically plumbing connectors, which is nice when you are working in tight quarters.

 

The tubes extend out a bit into the area in front of the sub-panel and then connect into an elbow.
The lines then run behind the radio stack and tee into the pilot side EFIS, flap/trim speed switch, and auto pilot.

 

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